• 中国中文核心期刊
  • 中国农林核心期刊
  • 中国期刊方阵双效期刊
  • RCCSE中国核心学术期刊
  • 中国科学引文数据库(核心库)来源期刊

留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

基于黏结剂喷射的木质材料增材制造技术研究进展

闫承琳 刘子昕 刘东 李晓旭 王琦

闫承琳, 刘子昕, 刘东, 李晓旭, 王琦. 基于黏结剂喷射的木质材料增材制造技术研究进展[J]. 世界林业研究, 2023, 36(1): 90-96. doi: 10.13348/j.cnki.sjlyyj.2022.0095.y
引用本文: 闫承琳, 刘子昕, 刘东, 李晓旭, 王琦. 基于黏结剂喷射的木质材料增材制造技术研究进展[J]. 世界林业研究, 2023, 36(1): 90-96. doi: 10.13348/j.cnki.sjlyyj.2022.0095.y
Chenglin Yan, Zixin Liu, Dong Liu, Xiaoxu Li, Qi Wang. Research Progress in Additive Manufacturing Technology for Wood Materials Based on 3DP[J]. WORLD FORESTRY RESEARCH, 2023, 36(1): 90-96. doi: 10.13348/j.cnki.sjlyyj.2022.0095.y
Citation: Chenglin Yan, Zixin Liu, Dong Liu, Xiaoxu Li, Qi Wang. Research Progress in Additive Manufacturing Technology for Wood Materials Based on 3DP[J]. WORLD FORESTRY RESEARCH, 2023, 36(1): 90-96. doi: 10.13348/j.cnki.sjlyyj.2022.0095.y

基于黏结剂喷射的木质材料增材制造技术研究进展

doi: 10.13348/j.cnki.sjlyyj.2022.0095.y
基金项目: 中央级公益性科研院所基本科研业务费专项资金“微滴喷射竹塑复合材料快速成型关键控制技术研究”(CAFYBB2020SY040)
详细信息
    作者简介:

    闫承琳,女,副研究员,研究方向为木质材料增材制造技术与林木机械,E-mail:yanchenglin@126.com

    通讯作者:

    李晓旭,男,高级工程师,研究方向为林木机械,E-mail:li_xiaoxu@126.com

  • 中图分类号: S789,TS66

Research Progress in Additive Manufacturing Technology for Wood Materials Based on 3DP

  • 摘要: 木材是自然界中分布最广泛的材料之一,在制造业和建筑业等领域有着广泛的应用。我国是木材消费和木材加工剩余物产出大国,但目前国内木材加工剩余物利用率较低、利用方式单一,与发达国家相比差距较大。通过创新木材剩余物处理方式,研发相关技术,可逐步缩小与发达国家之间的差距。黏结剂喷射(3DP)技术具有材料来源广泛、加工简单、成型效率高等特点,基于木质材料特点,以木材加工剩余物为原料,实现木质材料增材制造具有广阔的发展前景。文中以增材制造中的木质纤维及其分类为背景,介绍增材制造中木质耗材的研究现状,重点阐述木质材料3DP中典型黏结剂喷射成型(BJ)技术、散装材料选择性沉积技术和单层制造(ILF)技术等3类技术的成型原理、研究进展及其最新应用等,根据木质材料的物理特性和成型机理,探讨黏结剂、粉末床工艺和后处理等因素对木质材料3DP成型精度和成型质量的影响,并对木质材料3DP技术存在的问题进行分析并展望其发展趋势。
  • 图  1  典型BJ技术原理

    图  2  散装材料直接成型技术(左)与掩膜成型技术(右)原理对比

    图  3  单层制造(ILF)技术原理

  • [1] 杨华龙, 齐英杰, 刘长莉. 我国木材加工剩余物的综合利用[J]. 林业机械与木工设备,2015,43(11):4 − 6. doi: 10.3969/j.issn.2095-2953.2015.11.001
    [2] 宁攸凉, 李岩, 马一博, 等. 我国林业产业发展面临的挑战与对策[J]. 世界林业研究,2021,34(4):67 − 71.
    [3] 赵志刚, 程可可, 张建安, 等. 木质纤维素可再生生物质资源预处理技术的研究进展[J]. 现代化工,2006,39(26):39 − 44. doi: 10.3321/j.issn:0253-4320.2006.z2.010
    [4] 戴京, 许忠斌, 李铁风. 3D微纳米打印技术与应用研究进展[J]. 塑料工业,2016,44(5):1 − 5, 9. doi: 10.3969/j.issn.1005-5770.2016.05.001
    [5] ROSENTHAL M, HENNEBERGER C, GUTKES A, et al. Liquid deposition modeling: a promising approach for 3D printing of wood[J]. Holz als Roh- und Werkstoff, 2018, 76(2):797 − 799. doi: 10.1007/s00107-017-1274-8
    [6] HENKE K, TREML S. Wood based bulk material in 3D printing processes for applications in construction[J]. European Journal of Wood and Wood Products, 2013, 73:139 − 141.
    [7] WAHAB M S, WAGIMAN A, IBRAHIM M. Development of wood-based composites material for 3D printing process[J]. Applied Mechanics and Materials, 2013, 315:987 − 991. doi: 10.4028/www.scientific.net/AMM.315.987
    [8] 张慧, 刘大坤, 郭艳玲, 等. 选择性激光烧结杨木/热塑性聚氨酯的成型性能研究[J]. 林产化学与工业,2021,41(2):17 − 23. doi: 10.3969/j.issn.0253-2417.2021.02.003
    [9] ZHANG Y H, CUI Y H, WANG S, et al. Effect of microwave treatment on bending properties of carbon nanotube/wood plastic composites by selective laser sintering - science direct[J]. Materials Letters, 2020, 267:127547. DOI: 10.1016/j.matlet.2020.127547.
    [10] 王凡铭. 铝粉/木塑复合材料SLS结制件力学性能及微波后处理研究[D]. 哈尔滨: 东北林业大学, 2021.
    [11] 罗凯, 赵辉, 郭艳玲, 等. PE/木粉复合材料的FDM快速成型原理和实验[J]. 东北林业大学学报,2010,38(10):126 − 128. doi: 10.3969/j.issn.1000-5382.2010.10.039
    [12] 赵子瑨. 针叶浆/ABS木塑复合材料的制备及性能研究[D]. 广州: 华南理工大学, 2020.
    [13] KARIZ M, SERNEK M, OBUINA M, et al. Effect of wood content in FDM filament on properties of 3D printed parts[J]. Materials Today Communications, 2018, 14:135 − 140. doi: 10.1016/j.mtcomm.2017.12.016
    [14] 李英杰, 许民, 郭蕊, 等. 杨木粉/聚乳酸3D打印复合材料的性能研究及工艺分析[J]. 森林工程,2018,34(3):40 − 45. doi: 10.3969/j.issn.1006-8023.2018.03.007
    [15] 张文毓. 3D打印材料的研究与应用[J]. 金属世界,2021(1):12 − 19. doi: 10.3969/j.issn.1000-6826.2021.01.0004
    [16] LI C F, KUANG X, HAMEL C M, et al. Cellulose nanocrystals support material for 3D printing complexly shaped structures via multi-materials-multi-methods printing[J]. Additive Manufacturing, 2019, 28:14 − 22. doi: 10.1016/j.addma.2019.04.013
    [17] NGUYEN D, HÄGG D A, FORSMAN A, et al. Cartilage tissue engineering by the 3D bioprinting of iPS cells in a nanocellulose/alginate bioink[J]. Science Reports, 2017, 658(7):1 − 10.
    [18] 董先明, 李坚, 龙海波, 等. 木质素增强聚乳酸3D打印材料力学性能研究[C]. 中国化学会第一届全国纤维素学术研讨会, 成都, 2019.
    [19] LIU L X, LIN M H, XU Z, et al. Polylactic acid-based wood-plastic 3D printing composite and its properties[J]. Bioresources, 2019, 14(4):8484 − 8498. doi: 10.15376/biores.14.4.8484-8498
    [20] JIANG B, YAO Y G, LIANG Z Q, et al. Lignin‐based direct ink printed structural scaffolds[J]. Small, 2020, 16(31):10. DOI: 10.1002/smll.201907212.
    [21] EBERS L S, LABORIE M P. Direct ink writing of fully bio-based liquid crystalline lignin/hydroxypropyl cellulose aqueous inks: optimization of formulations and printing parameters[J]. American Chemistry Society Applied Biology Materials, 2020, 3(10):6897 − 6907.
    [22] SUTTON J, RAJAN K, HARPER D P, et al. Lignin-containing photoactive resins for 3D printing by stereolithography[J]. American Chemistry Society Applied Mater Interfaces, 2018, 10(42):36456 − 36463. doi: 10.1021/acsami.8b13031
    [23] SACHS E, VEZZETTI E. Numerical simulation of deposition process for a new 3DP printhead design[J]. Journal of Materials Processing Technology, 2005, 161(3):509 − 515. doi: 10.1016/j.jmatprotec.2004.07.090
    [24] PLARRE R, ZOCCA A, SPITZER A, et al. Searching for biological feedstock material: 3D printing of wood particles from house borer and drywood termite frass[J]. Plos One, 2021, 16(2):e246511. DOI: 10.1101/2020.05.27.118562.
    [25] 闫承琳, 解光强, 李晓旭. 竹粉/高密度聚乙烯紫外光快速成型材料的界面相容性分析[J]. 木材加工机械,2018,29(3):4 − 7.
    [26] 闫承琳, 解光强. 竹粉/聚乙烯复合材料的紫外光增材制造固化方法研究[J]. 木材加工机械,2019,30(3):9 − 12.
    [27] PEGNA J. Exploratory investigation of solid freeform construction[J]. Automation in Construction, 1997, 5(5):427 − 437. doi: 10.1016/S0926-5805(96)00166-5
    [28] HENKE K, TREML S. Wood based bulk material in 3D printing processes for applications in construction[J]. Holz als Roh-und Werkstoff, 2013, 71(1):139 − 141. doi: 10.1007/s00107-012-0658-z
    [29] HENKE K, TALKE D, BUNZEL F, et al. Individual layer fabrication (ILF): a novel approach to additive manufacturing by the use of wood[J]. European Journal of Wood and Wood Products, 2021, 79:745 − 748.
    [30] FROMM J E. Numerical calculation of the fluid dynamics of drop-on-demand jets[J]. Ibm Journal of Research & Development, 2010, 28(3):322 − 333.
    [31] REIS N, DERBY B. Ink jet deposition of ceramic suspensions: modeling and experiments of droplet formation[J]. Materials Research Society Online Proceedings Library Archive, 2000, 624:65 − 70. doi: 10.1557/PROC-624-65
    [32] CHUMNANKLANG R, PANYATHANMAPORN T, SITTHISERIPRATIP K, et al. 3D Printing of hydroxyapatite: effect of binder concentration in pre-coated particle on part strength[J]. Materials Science and Engineering C, 2007, 27(4):914 − 921. doi: 10.1016/j.msec.2006.11.004
    [33] WANG Y Y, JIA P F, YANG W D, et al. Simulation and experimental study of binder droplet infiltration in 3DP technology[J]. Modern Physics Letters B, 2018, 32(23). DOI: 10.1142/S021798491850272X.
    [34] LU K, HISER M, WU W. Effect of particle size on three dimensional printed mesh structures[J]. Powder Technology, 2009, 192(2):178 − 183. doi: 10.1016/j.powtec.2008.12.011
    [35] 汤阳, 杨建明, 何乃昌, 等. 3DP法金属三维打印工艺参数对打印坯尺寸精度的影响[J]. 淮海工学院学报(自然科学版),2018,27(1):79 − 86.
    [36] ZHANG J T, TAN Y Q, BAO T, et al. Discrete element simulation of the effect of roller-spreading parameters on powder-bed density in additive manufacturing[J]. Materials, 2020, 13(10):2285. DOI: 10.3390/ma13102285.
    [37] 张慧, 庞桂兵, 郭艳玲, 等. 组分配比对松木/聚乳酸激光烧结成形性能的影响[J]. 电加工与模具,2022(3):45 − 49. doi: 10.3969/j.issn.1009-279X.2022.03.009
    [38] WIRIA F E, MALEKSAEEDI S, HE Z M. Manufacturing and characterization of porous titanium components - science direct[J]. Progress in Crystal Growth and Characterization of Materials, 2014, 60(3/4):94 − 98.
    [39] ZHOU Z X, CUNNINGHAM E, LENNON A, et al. Effects of poly (ε-caprolactone) coating on the properties of three-dimensional printed porous structures[J]. Journal of the Mechanical Behavior of Biomedical Materials, 2017, 70:68 − 83. doi: 10.1016/j.jmbbm.2016.04.035
    [40] WU W W, WANG Z Z, DING S, et al. Effect of infiltrant-related parameters on mechanical performance for 3DP technology[J]. Rapid Prototyping Journal, 2020, 26(9):1647 − 1656. doi: 10.1108/RPJ-07-2019-0184
    [41] 郭艳玲, 姜凯译, 辛宗生, 等. 木粉/PES复合粉末选择性激光烧结成形及后处理技术研究[J]. 电加工与模具,2011(6):29 − 32. doi: 10.3969/j.issn.1009-279X.2011.06.007
  • 加载中
计量
  • 文章访问数:  34
  • 被引次数: 0
出版历程
  • 收稿日期:  2022-06-22
  • 修回日期:  2022-10-28
  • 网络出版日期:  2022-10-31
  • 刊出日期:  2023-01-18

目录

    /

    返回文章
    返回